To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
1. Evaluate quality control processes and make recommendations for improvements in quality control.
2. Analyze production processes, schedules, methods, and other data and then provide management with reports containing the data and statistics to enable management to better understand future requirements needed for the manufacturing process.
3. Ensure the company’s manufacturing processes comply with all government laws and regulations.
4. Review and calculate labor, material, and other production costs along with reviewing schedules and future production requirements to assist management in decision-making.
5. Analyze and plan workflow, equipment placement, and space requirements to improve manufacturing efficiency.
6. Coordinate equipment maintenance and repair services and make sure that the manufacturer’s procedures and instructions are followed to keep production equipment operational.
7. Develops engineering solutions to repetitive failures and all other problems that adversely affect plant operations. These problems can include capacity, quality, cost or regulatory compliance issues. To fulfill this responsibility, the reliability engineer applies:
* Data analysis techniques that can include:
* Statistical process control
* Reliability modeling and prediction
* Fault tree analysis
* Six Sigma (6σ) methodology
* Root cause analysis (RCA) and root cause failure analysis (RCFA)
* Failure reporting, analysis and corrective action system (FRACAS)
8. Works with Production to perform analyses of assets including:
* Asset utilization
* Overall equipment effectiveness
* Remaining useful life
* Other parameters that define operating condition, reliability, and costs of assets
- Provides technical support to production, maintenance management and technical personnel.
- Applies value analysis to repair/replace, repair/redesign and make/buy decisions.
Qualifications:
Education and experience required for the role.
1. Manufacturing, Industrial, or Mechanical Engineering Degree – (Must Have)
2. Lean Six Sigma Certification (Green belt minimum, Prefer black belt certification)
3. Strong motivational leader with proven leadership of teams and demonstrated interpersonal skills
- Successful project management experience.
- Demonstrated reliability metric analysis experience.
- Understanding of advanced root cause analysis techniques and methodologies
- Strong statistics background, with an understanding of process control
- Hands-on experience with various modes of failure with large-scale manufacturing equipment including Motors, Gearboxes, Bearings, Feeders, Drives, etc.
- Detailed understanding of Preventative and Predictive Maintenance Best practices within the Plastics Industry
- Computer literacy, including MS Office, CMMS, CAD (recommended but not essential)
- 5 to 7 years’ experience in a manufacturing setting; preferably plastics industry
Job Type: Full-time
Pay: $86,000.00 - $91,000.00 per year
Benefits:
- 401(k)
- 401(k) matching
- Dental insurance
- Health insurance
- Life insurance
- Paid time off
- Vision insurance
Experience level:
Schedule:
- 8 hour shift
- Day shift
- Monday to Friday
Work setting:
Ability to Commute:
- Marion, SC 29571 (Required)
Work Location: In person